https://www.thermodyneboilers.com/boiler-efficiency/Boilers are actually used to produce steam in huge power plants. Steam Boilers is one of the essential component of thermal power plants. Boilers are also used in power plants to create electricity. If you are a mechanical engineer then you must have knowledge of boilers. If not then read our guide on what is boiler.

We all know how the cost of the fuel price is rising day by day. That is why; we all are looking towards the industries such as steam boilers for heating or power generation. Do you want to know the tips that how to improve boiler efficiency in power stations & thermal power plants?

Here, the prominent tips are being mentioned below.

Ways to Improve Boiler’s Efficiency in Power Plants

Let’s learn about proven ways to increase efficiency of boilers in power stations.

Preheat Combustion Air

For fuel-fired industrial heating processes, preheat the combustion air is one of the most potent ways to improve efficiency and productivity.

• • The burner requires to come up with heat incoming combustion air with flame. In case if the warm air is introduced to the burner, it may lead to creating the same amount of steam in the boiler.

• • Do you know that you can save 1% of the fuel bill if modest 40 degrees F increases in fresh air temperature?

• • If you keep running the large boilers consistently, it can really lead towards adding up even going with our historically low gas prices.

Do Clean The Boiler

It needs to clean as well as keep the waterside free of leaks. In case, it leaks then it needs to have diligent water treatment. Make sure that boiler water-side is being regularly inspected as well as cleaned out if it comes up with any sorts of mud legs and mud drums.

• • This way plays a major role to have a good heat transfer from metal to the water.

• • If your boiler water hardness is a bit high or being a treatment not in a sophisticated manner or if the boiler does not go blown down on constant basis, chances are high that a scale may get accumulate on heat transfer surfaces.

• • This scale will also impede the heat transfer and lead to reduce your boiler efficiency too.

• • The scale also plays a major role to keep the water from cooling these heat transfer surfaces. If they are not treated on the time, it may lead to overheating and can also cause boiler repairs as well as leaks.

Lower The Stack Temperature

Yes, it could be counted as the simple and easy solution improves boiler efficiency. Lowering stack temperature can truly lower the operating pressure on the steam boiler.

Time To Install An Economizer

Make sure that your steam boiler should have an economizer and it should work properly so that you can have the first priority. Economizers are called important to save fuel.

Install A Variable Frequency Drive

Now, most of the burner fans or pumps do not exist out. But still the importance of VFD cannot be ignored. If you have not heard of it, you need to add this. The unbelievable power savings do come from a concept called the affinity laws for pumps and fans. If your system just holds a fan being hold by a damper or valve, it might be leading towards wasting a wide chunk of electricity. A VFD helps to go your system control flow with fan or pump speed.

Clean The Fireside

The next point you may go with is cleaning the Fireside. What happens is that soot starts building up on the fireside of the boiler tubes over time. The chances get increased when you Fireside starts getting older.

The layer of soot start playing as an insulator and it starts bringing down the heat transfer rate and also leads towards increasing the fuel use.

Now, with lower heat transfer rate, the hot gases pass through without letting the heat transfer to the water.
And this makes increasing your stack temperature. Saying would not wrong that cleaning and inspecting your boiler tubers also lead towards regular boiler maintenance. It helps to ensure that soot will do have minimal as well as go ahead to improve the entire efficiency of the boiler.

So, what are you waiting for? It is time to go ahead and follow these amazing tips in order to increase the efficiency of the boiler. Hope the above-mentioned information would be beneficial to you.

Improve boiler efficiency ( PPT)

Know some additional tips , suggested by steam boiler & energy experts, to improve boiler efficiency

https://www.slideshare.net/Thermodyneboilers/how-to-improve-boiler-efficiency-tips-by-experts

Boiler Efficiency in Thermal Power Plants FAQ