Thermodyne Engineering Systems
IBR Steam
Boilers
Thermodyne Engineering Systems
India's trusted IBR steam boiler manufacturer supplying high-efficiency, IBR-approved industrial steam boilers across 6 purpose-built models — from 100 kg/hr packaged units to 30,000 kg/hr high-pressure water tube boilers.
Regulatory Context
What is an
IBR Steam Boiler?
An IBR Steam Boiler is a steam-generating boiler that complies with the Indian Boiler Regulations (IBR), 1950, governed by the Central Boilers Board. As per IBR norms, any boiler operating above 3.5 kg/cm² pressure and containing more than 22.75 litres of water must be IBR-certified before it can be legally installed and operated in India.
An IBR-approved steam boiler is designed, manufactured, inspected, and tested in accordance with stringent IBR standards covering materials, fabrication, welding procedures, hydraulic testing, safety mountings, and control systems. Compliance with these regulations ensures safe, reliable, and legally approved boiler operation across industrial applications.
Operating a non-IBR boiler where IBR certification is mandatory may result in regulatory non-compliance, legal penalties, and insurance complications.
Thermodyne Boilers offers a complete range of IBR Steam Boilers approved by the relevant state boiler authorities. Every boiler is supplied with the required IBR documentation, approved drawings, inspection certificates, and registration records, helping industries achieve seamless compliance and safe steam generation from day one.
IBR Applicability Thresholds
IBR Approved Product Range
5 IBR Steam Boiler
Models — One Manufacturer
Each Thermodyne IBR Steam Boiler is specifically engineered to meet different fuel, pressure, and installation requirements. Designed, manufactured, and certified as per Indian Boiler Regulations (IBR), every model delivers safe, efficient, and compliant steam generation. All boilers are backed by Thermodyne's in-house engineering expertise and supplied with complete IBR certification documentation.
INTECH
INTECH
SAVEMAX
SAVEMAX
COMBITHERM
COMBITHERM
COMBITHERM ULTRA
COMBITHERM ULTRA
POWERTHERM
POWERTHERM
ELECTRA
ELECTRA
IBR Boiler Capacity
Capacity Range at a Glance
Selecting the right IBR boiler capacity is critical. The table below summarises Thermodyne's model-wise capacity, working pressure, and compatible fuel types to guide your boiler capacity calculation and procurement decision.
| Model | Type | Capacity Range | Fuel Options |
|---|---|---|---|
| Intech | Packaged Smoke Tube Steam Boiler | 0.5 TPH to 6 TPH |
Coal
Wood
Briquettes |
| Savemax | Oil & Gas Fired Three-Pass Steam Boiler | 1 TPH - 20 TPH |
Oil
PNG
LPG
Biogas |
| Combitherm | Hybrid Steam Boiler | 1 TPH- 20 TPH |
All Biomass fuels
Rice husk
Briquettes
Coal
Agro-waste
Wood & wood chips |
| Combitherm Ultra | Advanced Hybrid Steam Boiler | 1 TPH to 10 TPH |
All Biomass fuels
Rice husk
Briquettes
Coal
Agro-waste
Wood & wood chips |
| Powertherm | High Pressure Water Tube Steam Boiler | 10 TPH to 25 TPH |
Coal
Lignite
Rice Husk
Wood
Bagasse
Groundnut Shells
Diesel Oil
Natural Gas |
| Electra | Electric Steam Boiler | 50 – 2,000 kg/hr |
Electric |
Compliance & Safety
Why IBR Approval
Is Non-Negotiable
For plant managers, procurement heads, and EPC contractors, sourcing an IBR-approved boiler is not simply a regulatory checkbox — it is a fundamental operational, safety, and commercial requirement.
Legal Mandate
Operating a steam boiler above IBR thresholds without certification is a criminal offence under the Boilers Act, 1923. IBR approval is mandatory, not optional, before plant commissioning.
Personnel Safety
IBR design standards — hydrostatic testing, certified welding, mandatory safety valves, and steam stop valves — directly protect boiler operators and plant personnel from catastrophic failure.
Insurance Validity
Industrial plant insurance policies explicitly require IBR certification. A non-IBR boiler involved in an incident results in claim rejection and full liability falling on the plant owner.
Plant Inspections
State boiler inspectors conduct mandatory annual inspections. A valid IBR registration (Form III) and updated inspection records must be available on-site at all times during operation.
Engineering Tool
IBR Boiler Capacity
Calculator
Use this quick guide tool to estimate the steam capacity you need. For a detailed boiler capacity calculation specific to your process, contact our engineering team.
* This is an indicative estimate. Contact Thermodyne's engineering team for a detailed boiler capacity calculation and model recommendation specific to your process parameters.
Applications
Industries We Serve
Thermodyne's IBR steam boilers power critical heating, sterilisation, drying, and process applications across 30+ industrial verticals. Our engineers match boiler type, capacity, and fuel to your specific sector requirements.
Why Thermodyne
What Sets Our IBR Boilers
Apart
End-to-End IBR Documentation
Every Thermodyne IBR steam boiler is delivered with a complete documentation package — Form III registration, IBR-certified drawings, material test certificates, weld procedure qualifications, and hydrostatic test reports — eliminating compliance delays at your plant.
6 Purpose-Built Models
Rather than a one-size-fits-all approach, we offer six distinct IBR-approved boiler platforms — packaged smoke tube, oil and gas fired, hybrid, advanced hybrid, high-pressure water tube, and electric — each optimised for its target application, fuel, and capacity range.
In-House Engineering Team
Our boiler engineers assist with capacity selection, boiler capacity calculation, fuel analysis, and installation planning from pre-order to commissioning — a single point of technical accountability that third-party traders cannot match.
2500+ Proven Installations
Over two decades and 2,500+ successful IBR boiler installations across India — from ISRO research facilities to Reliance industrial plants — provide a proven operational track record that de-risks your procurement decision.
Post-Installation AMC Support
Thermodyne's Annual Maintenance Contracts (AMC), genuine spare parts supply, remote troubleshooting, and on-site service teams ensure your IBR steam boiler maintains peak efficiency and uninterrupted IBR compliance throughout its operational life.
Energy Efficiency Focus
Every IBR boiler model incorporates condensate recovery systems, economisers, and advanced combustion controls that reduce specific fuel consumption by 10–25% versus conventional designs — directly cutting your per-tonne-of-steam operating cost.
Frequently Asked Questions
IBR Steam Boiler
FAQs
Get Started Today
Source Your IBR Steam Boiler From India's Trusted Manufacturer
Tell us your capacity requirement, fuel preference, and working pressure. Our engineering team will recommend the right IBR-approved boiler model and provide a detailed techno-commercial offer within 24 hours.