Thermodyne Engineering Systems
High-Efficiency Waste Heat Recovery Boiler – Maximize Energy Savings & Reduce Emissions
Waste heat recovery boiler- Wastetherm
Does your process include furnaces or kilns where a large proportion of heat after combustion of fuel gets wasted as a dry flue gas ?
Did you know that it is an asset for you ?
WHRB are designed to recover heat from waste flue gases from DG exhaust, Furnace exhaust, Kiln exhaust, incinerator exhaust etc. to produce steam or hot water based on the application requirements of the plant.
There are 4 basic requirements or inputs for calculating your waste heat from the source
- Type of flue gas and its composition
- Amount of flue gases leaving the exhaust per hour in Kg/hr or Nm3/hr
- The temperature of flue gases at the exhaust
- The process where you want to utilize this waste heat
WHRB related FAQs-
WHRB is an energy-efficient system that captures and utilizes waste heat from industrial processes. This heat is typically lost through flue gases or exhaust and is reused to generate steam or hot water, reducing fuel costs and improving overall efficiency.
There are many reputed waste heat recovery system manufacturers, especially in India. Companies like Thermodyne Engineering Systems provide robust and customized systems that cater to diverse industrial needs, offering high thermal efficiency and low emissions.
The WHRB working principle is based on transferring thermal energy from hot exhaust gases to water or other fluids. The recovered energy is used to produce steam, which can be employed in power generation or industrial processes.
Efficient waste heat recovery systems operation helps recover up to 30% of waste heat, significantly reducing fuel consumption and operating costs in continuous industrial operations.
A heat recovery boiler in cement plant captures heat from kiln and clinker cooler exhaust gases. This recovered energy is then used to produce steam, which can be utilized for other processing.
A waste heat recovery system uses existing waste heat from industrial processes, whereas a traditional boiler burns additional fuel to generate steam. This makes WHRBs more eco-friendly and cost-effective.
Waste heat recovery boiler design depends on factors such as gas composition, flow rate, temperature, pressure requirements, and steam output needed for downstream applications.
Waste Heat Recovery Systems are made as per your need—how much steam you need, what pressure is required, how much space you have, and your plant capacity.